Kent State students pass by the towering white structure each time they travel
South Water Street to get a tattoo or to hang out at one of two popular bars,
JB's and Panini's.
But ask students what the business is, and you'll get many different responses:
"It's an old oil station or gas station, I think," said Jennifer Pederi, a
sophomore whose major is undecided.
"It's some kind of factory or something," said sophomore elementary education
major Gwen Murphy.
"The only establishments I know around that area are JB's, Panini's and Smokin'
Tattoos," said Kyle Lenihan, a senior computer information systems major. "I have
no idea what else is down there."
Actually, the white edifice is a silo that holds up to 350,000 bushels of wheat.
It is the Williams Brothers Co., Kent's oldest manufacturer and one of the few
independent flour mills left in the state.
"Most people do not realize that the Williams Brothers mill is in full action,"
said Mary Michel, executive director of the Kent Area Chamber of Commerce. "They
don't know about the technology that is used there or the type of wheat that they
import."
The mill produces about 500,000 pounds of flour each day - but it's not the kind
that can be used in homemade bread and cookies. This flour is used to make ice
cream cones, crackers and soup thickeners, and the mill's customers include
companies like Pepperidge Farms, Archway, Joy Cones and H.J. Heinz.
In an age when the milling industry is ruled by a mighty few, the Williams
Brothers flour mill has survived by specializing and maintaining close ties with
customers, said owner Peter Williams.
"It's not like we're selling washing machines, where you sell one and you never
see that person again," Williams said. "We work with our customers day in and day
out."
What they do there
Most of the wheat that is milled at the Williams Brothers plant comes from fields
in Northwest and Central Ohio. It is delivered each day in as many as 10 trucks
and 15 railcars, each of which holds about 3,000 bushels.
Williams Brothers employs 25 millers, assistant millers, quality control
specialists and engineers, who tend to the wheat berry from the moment it is
delivered and inspected for nutrient content to the time the flour is separated
from the bran.
"Milling is really a reduction process," Williams said. "It's a matter of taking
the wheat berry, reducing it and generating different particles and then putting
it all back together."
Milling begins in the three-story brick building next to the white silos. There,
the wheat is air blown through a series of machines and moved to a "roll room,"
where it is broken for the first time. The result is a flaky bran and particles
of white flour.
The wheat is again moved pneumatically ("by air") to a sifting room, where five
large sifters dance and wiggle on rubbery legs, spinning the broken wheat and
sifting it through pieces of mesh.
This is the particle separation stage, where the berry is split into its 38
different components and carried away from the bran byproduct through a set of
"spouts," one for each wheat particle.
The particles are purified pneumatically and stored.
The bran is moved again to the roll room, where it is broken a second time,
transferred to the sifter and stripped of its particles. This process repeats
until the bran has been broken five times.
Then, the different particles are mixed together, based on the customer's
specifications and the result is a fine, white flour.
The mill produces 15 primary grades of flour, but Williams said a flour can be
made "to match anyone's needs."
"A customer will come to me and say, 'What can you do?' I say, 'I'm not going to
tell you that. What do you need?'" Williams said.
All in the family
The Williams Brothers mill can hold up to 1.5 million pounds of flour, which is
two days of production, at any one time. The flour is shipped as far away as
Chicago, but most goes to companies in Ohio, Pennsylvania and New York.
Williams, who is also pursuing a master's degree in community counseling at Kent
State, has been in the flour milling business for 20 years.
He replaced his 75-year-old father, Charles, who ran the company for more than 25
years.
On the wall of Pete William's office on the third floor of the mill hangs a
portrait of his great grandfather, one of the original Williams brothers who
founded the company in 1879 and who bought out his brother after a squabble over
how the company should be run.
Today's mill is a lot different from that of the past. The technology used there
is cutting-edge, and the mill itself has expanded considerably.
But for the most part, the business operates as it did more than 100 years ago:
quietly and efficiently.
"They have just been a quiet success in the community," Michel said. "They have
never been a family that likes to be out there showboating, so to speak
"It's just something that's been there so long, you take it for granted," Michel
said. "But if it were gone, you'd miss it."